Bespoke Fibreglass & Custom GRP

Bespoke Fibreglass & Custom GRP

Tailored bespoke services crafting custom fibreglass solutions to perfectly meet your unique project requirements.

Types of Structures We Create

At A.J. Glassfibre, we specialise in the design and manufacture of bespoke, one-off fibreglass (GRP) structures for clients across the creative, entertainment, motorsport, engineering, and events industries.

We bring ambitious ideas to life - no matter the size, complexity, or challenge.

What We Create
We work with production companies, designers, event builders, marketing agencies, and engineering teams to manufacture:

  • Large promotional props
  • Stage and touring show pieces
  • Exhibition and launch displays
  • Film & TV set constructions
  • Specialist prototype race components (jetskis, truck parts, bodywork)
  • Architectural features
  • One-off engineered GRP structures
  • Oversized artistic builds

If you can imagine it, A.J. Glassfibre can build it.

Entertainment, Stage & Live Event Specialists

Our workmanship has featured at major launches, international tours, and high-profile entertainment events.

  • Giant Xbox One Launch Prop - Leicester Square, London: We fabricated the central showcase prop for the Xbox One global launch event, displayed in London’s Leicester Square.
  • 30ft Robbie Williams Head - Dublin Tour: A.J. Glassfibre manufactured the colossal 30-foot Robbie Williams head, built in sectional GRP for transport and assembly. It became the iconic centrepiece of the tour’s main stage.
  • Rolex F1 Signage: We produced precision-finished GRP branding structures for Rolex, used across Formula 1 racing events.

We understand the demands of live production - tight schedules, complex shapes, perfect finishes, and transport-friendly construction.

Motorsport & Performance Fibreglass Fabrication

Alongside creative prop work, A.J. Glassfibre produces high-performance prototype GRP components for:

  • Racing jetskis
  • Specialist truck parts
  • Motorsport panels and fairings
  • Aerodynamic and lightweight bodywork

We can work from CAD, drawings, 3D scans, or even conceptual sketches.

Why GRP (Fibreglass)?

Fibreglass is ideal for custom creative and engineering applications due to:

  • Lightweight strength: Easy to transport, rig, and manoeuvre - perfect for tours and large props.
  • High structural integrity: Strong, durable, and impact-resistant.
  • Unlimited shapes: Organic curves, giant shells, sculpted forms, architectural profiles - GRP handles them all.
  • Fast, cost-effective manufacture: Perfect for one-off custom builds and large centrepieces without the cost of machined solid materials.
  • Excellent surface finish: Smooth, paint-ready surfaces capable of fine detail, automotive finishes, texture, or branding.

Our Capabilities

A.J. Glassfibre offers full end-to-end production:

  • Design & Development: We work from concepts, visuals, drawings, 3D models, or physical reference items.
  • CNC & HandBuilt Tooling: Custom moulds, sectional tooling, and large master patterns.
  • Large-Scale Manufacturing: Props from a few inches to multi-storey structures.
  • Delivery & On-Site Assembly: Support for installation, sectional assembly.

 
We Take On the Projects Others Won’t
A.J. Glassfibre specialises in:

  • Unusual shapes
  • Oversized builds
  • Tight deadlines
  • Complex surface geometry
  • High-impact finish requirements
  • One-off prototypes
  • “Impossible” or challenging briefs

We thrive on unique, large, and technically demanding projects.

Our Projects

  • TBL600 Airport Fibreglass

    Manufactured durable GRP tug components, ensuring rapid replacements, minimising downtime, supporting continuous airport operations worldwide.

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  • F1 Rolex Design

    We were commissioned to manufacture a large, specialised sign for a client, to be used by Rolex to promote their luxury timepieces across the global Formula 1 season.

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  • XBOX One Launch

    Our team was commissioned to manufacture a large sectional moulded dome featuring the iconic Xbox branding.

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  • Baggage Chute Modification & Relining – Manchester Airport

    A major UK contractor approached us to resolve ongoing performance issues with several baggage-handling chutes at Manchester Airport.

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  • Rooftop Stairwell Pod – Somerset Hospital

    Kier Construction appointed us to design, engineer, manufacture and install a bespoke rooftop stairwell pod for Somerset Hospital.

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